MSV-515LS is a medium frequency linear vibration friction welding machine in the smallest specification. MP Sonic developed it aiming to realize the welding parts in small measurement but over than ultrasonic welding ability, especially for the parts in challenging material or geometric design which is difficult to ultrasonic welding method.
Vibration welder MSV-515LS applies one pair of electrical magnetic and one pair of vibration spring to finish plastic welding. Machine system working frequency is max to 280Hz, and its ratio vibration loading is 15KG.
Machine applied servo hydraulic system developed under MP Sonic standard to force jig bad moving and pressure to parts during vibration welding. Linear sensor is applied to check the actual jig bed moving distance to ensure welding depth control in high precision.
For automotive production application, MSV-515LS mostly suitable for the assembly of high level brake lamp, side indicator, mirror indicator, fog lamp, brake oil tank, filter tank etc.
I. Main Features:
1) Small overall dimension design takes up small space;
2) 280Hz vibration frequency higher than normal ones in the market which is max to 260Hz, realize higher welding possibility and achieving better welding result;
3) Intelligent control system help production management including formula function, welding record, welding mode in time or depth control, history checking, etc;
4) Welding 8 steps precision control meeting complex welding process setting for different material;
5) Dynamic graph equipped with system to supervise the welding process to ensure welding result;
6) Machine I/O supervision page to check machine state in time;
7) Self-diagnosis system applied to assist problem-shooting, alarm system will display the source of problem;
8) Multiple safety protection system ensures human and machine safety;
9) I-cloud remote service system is available for fast and economical machine service.
II. Specification:
Model
|
MSV-515LS
|
Vibration Head
|
Weight upper tool
|
15 Kg
|
Welding area(approx. / for PP)
|
50 ㎠
|
Amplitude(peak to peak)
|
0.5∼1.8 mm
|
Frequency
|
220∼280 Hz
|
Spring Quantity
|
2
|
Magnetic Quantity
|
1
|
Machine
|
Machine Size : Width
|
1650 mm
|
Depth
|
960 mm
|
Height
|
1990 mm
|
Front Door Opening : Width
|
800 mm
|
Height
|
540 mm
|
Drive Platen/upper : Width
|
360 mm
|
Depth
|
310mm
|
Lift Table Size : Width
|
1200 mm
|
Depth
|
500 mm
|
Table stroke/Max.
|
300 mm
|
Max. distance between lift table
|
500 mm
|
Vibration head
|
Table speed
|
250 mm/s
|
Clamp force
|
8 KN
|
Weight
|
≒1,500 kg
|
Sound pressure level
|
<=80db
|
Electrical
|
Power consumption
|
13 KVA
|
Maximum Power/Out Put
|
5.5 Kw
|
III. Machine Measurement: