Linear vibration welding technology is one of the most widely applied technology for thermoplastic joining because of its significant advantages of high welding ability and possibility, high stability in welding result and operation efficiency. Vibration welding machine mostly is applied to weld work-pieces in challenging size, complex geometric shape design and challenging material (such as PA, PA with GF, etc). In reliability, vibration welding meet the high requirement in result of welding strength and airtightness.
Linear vibration welding machine is well used in different manufacturing industry, such as automative industry, parts production industry for automotive & mobile, home-appliance industry, aerospace equipment
Read more about vibration welding technology.
Vibration Welding Head Structure
Vibration Welding Control Principle
Why we choose vibration welder?
Compared to other welding method, vibration welding is in advantages mostly as below:
1. High welding possibility: vibration welding is available to the most types of thermoplastic material which is challenging to hot plate welding, ultrasonic welding etc, and can realize the welding to complex designed work-pieces;
2. High welding capacity: almost no limit in the size of work-pieces to vibration welding;
3. High welding strength: the welding strength can reach or over than 95% of the strength of moulded area from material;
4. Efficiency in operation: normally machine cycline time is only 10~20S, which is much shorter than hot plate welding or infrared welding;
5. Efficiency in energy utilization: vibration power consumption mostly happens at the moment of vibrating of system, not requesting continuous power high-consumption;
6. Economical equipment maintenance: less material for daily maintenance or easy woring parts requested;
7. Low defective welding rate: vibration is able to correct the deformation of molded parts by fixture force, and because of its welding stability, the qualification rate of vibration welding is higher than most others welding method;
8. Environment friendliness: no pollution such as exhaust to environment.
With the developed technique, MP Sonic designs and manufactures vibration welding equipment in specification fit for market requirement applied in different field.
Benefit of MP Sonic Vibration Welding Machine:
1. Efficient vibration frequency max to 365Hz affords high welding ability & possibility and perfect welding performance;
2. Reliability in machine construction design and fabrication ensures long duration in precision;
3. Close-loop Servo hydraulic system or pure electrical servo motor welding controlled achieves precision depth & pressure force control, fast action speed, lower power/hydraulic oil consumption, etc;
4. MP Sonic IOP system meets the high requirement in operation and management;
5. Huge features designed afford easy operation in tooling change-over, welding process and ensures high pass-rate in welding result.;
6. Problem free which minimizes machine stopping period and maintenance cost.
MP Sonic Vibration Welder Series:
1. MSV-LS Series: welding vibration frequency series in 90~170Hz (lower frequency) & 200~280Hz (high frequency);
2. MSV-SF Series: means superhigh frequency, means welding vibration frequency max to 365Hz.
MP Sonic Welding Force Control:
1. Standard: MP Sonic specially developed servo motor controlled hydraulic system, with the advantages of precision control, high pressure force output, silent operation, lower power consumption and longer hydraulic life time;
2. Pure electrical servo motor control: zero hydraulic consumption, clean in maintenance operation, no pollution to environment and less production consumption cost.
Extra Optional Feature:
1. Hybrid welding (-IR): IR system can be equipped to some machine models to realize pre-heating before vibration welding for some special requirement in welding;
2. Obit system: Obit system controlled by servo system is equipped with some machine specification for complex parts design or easy loading parts in big size.
MP Sonic Vibration Welders Specification:
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